EDAG Tech Insights (3)

Successful Direct Thermal Joining of Hybrid Components

The increasing use of hybrid components made partly from metal and partly from plastic gives rise to the question of correct joint design. This applies in particular to components in which, in the interest of efficient production, the different materials are joined together in a thermal direct joining process during the injection molding process,...

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Software & Digitalisation

Efficient Calculation for the Euro NCAP Crash Test

Every year, complex crash tests are carried out on new vehicles to test their safety. During these, an important role is played by the risk of injury to pedestrians and cyclists. The amount of time and effort that goes into developing a "pedestrian-compatible" vehicle front end is enormous. But there is also a far more efficient way. Namely the AI...

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Electrics & Electronics

Automated Test Procedures for more Efficient Development of Parking Assistance Systems

A parking assistance system really comes into its own when parking spaces are cramped and awkward. To ensure that the assistant will not simply shut down or drive back and forth dozens of times, the systems need to be validated and optimized in extensive test series. This takes time and money. EDAG has now come up with an alternative: the...

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Production Solutions

High efficiency in battery cell production

In Europe, several battery cell production lines have recently been built by large Asian suppliers offering a turnkey solution from a single source. However, due to different policies, laws and procedures, local requirements do not always match the offerings that have proven successful in domestic markets. Extensive rework is then required. EDAG...

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Vehicle Engineering

Using virtual models and simulations to make battery system development more efficient

The cost and range of a BEV are decisive factors when buying a car. On the other hand, the energy storage systems in an electric vehicle should be reliable and survive accidents as unscathed as possible. Thus, cutting corners on safety is not an option. Nevertheless, the development of battery systems still has untapped potential. With the right...

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Software & Digitalisation

Smart City: Notably Reducing Swimming Pool Costs Using Simulation

Swimming pools are expensive - and not just because of the staff. Heating and water circulation result in high maintenance costs for local authorities. But how much water circulation is really necessary to meet the legal requirements and ensure safe operation? In the past, the calculations for this were based on empirical values. A different...

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Production Solutions

How Europe can score in the race for battery cell production

In addition to the drive concept, rechargeable battery technology will be one of the core competencies of the automotive industry in the future. Europe must therefore ensure that it has its own battery manufacturing expertise and capacity. With the support of policymakers, major investments are currently being made to develop battery cell...

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Vehicle Engineering

Detect and Enhance Hidden Efficiency Potentials

There are many ways of reducing aftersales costs. Starting with repair-friendly and low-fault design, through fault detection and rectification, active recourse management, to digitalized processes for maintenance and in the repair shop, to name but a few. In addition to attending to these matters, IT equipment should also be included in the...

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Electrics & Electronics

Mandatory cybersecurity for vehicles

As cars and commercial vehicles become increasingly connected, cybersecurity risks increase as well. As a result, from July 2024, new vehicles will only be registered in the EU if their manufacturers can guarantee secure operation with appropriate solutions to ward off attacks and to detect and eradicate vulnerabilities. The importance of...

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Vehicle Engineering

The Right Vehicle for European Customers

Automobile markets are faltering all around the world – except in China. Both here and there, there is really only one growth segment: vehicles with electric powertrains. Many suppliers from Asia and the USA are trying to use this new situation to gain a foothold in Germany and the EU. There are many factors that will determine the success of...

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